• Feasibility review of parts
• Stagewise process design for injection & blow molding process
• Manufacturing lead time and cost estimation for injection & blow molds
• Prepare Quality plan for product development
• Approval of injection & mold design (back up calculations to meet the part dimensions, mold construction, molding machine selection)
• Manufacturing of tool / fixture / inspection gauge
• Track the project progress for mold development
• Part optimization planning
• Conduct stage wise PPAP
• Continual improvements in processes to improve upon Quality, cost & delivery

• Injection & blow molded part design review
• Various plastic raw materials and its processing requirements
• Conceptualize tool design (2 plate mold, 3 plate molds, HRS systems, various gating considerations, insert molding, sliders, cams, 2 stage ejector systems)
• Injection & blow molding Process understanding (part wall thickness, drafts etc.)
• Process flow for injection & blow molded parts
• Process flow diagram (PFD)
• Major elements contributing to tool making lead time, its manufacturing processes
• Costing of tool elements & mold manufacturing processes
• Understanding flow simulation reports and its use for concept design
• PEMEA
• Types of molds, mold construction
• Tonnage calculation; molding machine selection
• Cycle time estimation
• Raw material processing conditions & limitations
• Mold design Checklist
• Manufacturing process for molds, machining elements, heat treatment.
• Mold assembly
• Mold Inspection & approval
• Prepare detail mold manufacturing plan
• Periodic review and update the progress
• Mold inspection at various stages of manufacturing
• Mold tryout and troubleshooting
• Injection & blow molding process parameter understanding
• Review of part inspection reports and plan for optimization
• Review assembly feedback, corelate with the part dimensions and action plan for improvements
• Awareness of IATF system
• Quality documents – APQP, FMEA, PPAP, SPC, MSA
• Problem solving techniques
• SPC
• TGR, TGW

• Use of process understanding to develop parts of expected quality with min cost & min time to develop the part
• Use of process understanding for process design
• Use of the toolmaking process steps for time and cost estimation
• Use product and process knowledge to build P FMEA for mold and molding process
• Use of knowledge to make molds to produce expected quality of parts
• To make product defect free
• To ensure project completion with the agreed due dates
• To ensure project completion with the agreed due dates
• PPAP approval for the parts under development
• Understand
• Data Collection,
• Observations,
• Patterns through observations

• Feasibility review of parts.
• Stagewise process design for stamping process.
• Prepare Quality plan of the product to be developed.
• Approve the Tool design
• Back up calculations to meet the product dimensions, Tool construction
• Manufacturing of tool / Fixture / Gauges concept.
• Track the projects for progress of tooling development.
• Conduct stage wise PPAP at component manufacturer.
  Review process costing & give inputs to costing team.
• Continual improvements in processes to improve upon Quality , cost , delivery

• Tool assembly.
• Tool inspection and approval.
• Project Management
• Review the tool /Part progress with supplier (Active task management)
• Tool inspection review along with suppliers.
• Tool tryout and trouble shooting.
• IATF 1649 System knowledge
• Quality Documents - APQP, PPAP, FMEA, SPC, MSA
• Process understanding
• Draw, forming processes
• Machining processes
• Coating processes
• Fabrication
• Problem solving techniques
• 7 step problem solving
• 8 D
• 6 Sigma

• Identification of failure mode / design errors.
• Use of process understanding to develop parts of expected quality with min cost & min time to develop the part
• Use of product and process knowledge to build the P FMEA for Tool & Process.
• Use of knowledge to make tooling to produce expected quality product with inbuilt pokayoke, rapid detection systems
• Use of process understanding to make product defect free.
• To ensure project completion happens within customer due date time.
• Stage wise PPAP, Implementation of IATF 16949,
• Identify patterns (pattern recognition), Maintain a database.
• To facilitate cost negotiations with suppliers.
• Understand
• -Data Collection
• -Observations
• -Patterns through observations.

Mandatory 

• Conducting audits of various financial and Operational processes in the organization.
• Discuss audit observations.
• Publishing of audit reports.
• Follow up on queries and get it done the improvements suggested in audit reports. 
• Making of SOPs related to financial processes.  
• Visit Plants and Depots for Audit
• Audit of Documents/contracts/agreements/ 
• System Audits
• Segregation of Duties and Delegation of Authority compliance
• Legal Compliance Audit
• Other audit techniques. 
• Making of business continuity plan report. 

• Corporate Law -Expert
• Accounting Processes- Expert
• Income tax law
• Ind AS - expert

• Analytical skills, Communication skills, Information collection, Observation 
• Detection of errors and improvements in financial processes 

In bound logistic management
Effective milk run
Reduce the loses in logistics
Optimize in bound logistic
 

Logistic management
latest logistic techniques
Logistic Optimization
Millk run
Transportation rate evaluation 
Oracle, Advance excel 
Data Management
Logistic dash-board.
 

Communication Skill
Leadership, interpersonal relation
Problem solving 
Analytic
Auditing
 

• Should have hands on experience of around 3 to 6 years in maintenance department of assembly plant or manufacturing industries on below types of machines
• PLC based Special purpose machines
• Utilities like D.G. Sets, Air compressors, Cooling towers, Transformers, HT/LT switchgears
• Hydraulic & Mechanical presses.
• Material handling equipment’s & conveyors, Ovens & furnaces
• Preventive maintenance of all production machines
• Predictive maintenance of all production machines
• Break down maintenance of all production machines.
• Daily check points to be attended regularly & keep track of those to understand the abnormalities.
• Check the availability of consumables & ensure availability - required for production like all dispenser seals, cutters, ink jet printer consumables, paint booth chemicals, grease, oils etc. As per the daily check list as Production should not suffer for shortage of maintenance consumables.
• Maintaining machine spares as per machine manufacturer & based on past experience most likely wear out parts,
• Make proper entries of spares consumed & received (Spares stock) by updating records of daily consumed & receipt of spares.
• Do proper analysis for breakdown & give inputs to higher authority (C CA PA - for breakdown above 30min breakdown) by observing at gamba.
• Perform breakdown analysis & trouble shootings both electrical & mechanical by reading machine manufacture manuals.
• Breakdown maintenance of electrical control panels of machines by reading electrical circuit diagram or PLC program find out the problem & solve the electrical fault.
• Preventive maintenance of utility like air compressor, Power supply, DG set, UPS BB, water pumps, HVAC etc., Maintaining regular PM schedule as per machine manufacturer through AMC
• Update day to day documents maintenance and comply with requirements of EMS & IATF, legal along with evidence for all audits.
• Use of LOTO & PPE as per LOTO procedure sheet mentioned on machines

• Safety requirements while attending any machine breakdown both for electrical or mechanical e.g., LOTO, PPM required while working on heights
• Importance of PM, necessary tools for PM, reading history sheet to link PM schedule.
• Use of predictive maintenance tools like vibration meters, stethoscope & machine parts functioning
• Machine wise consumable requirement as per manufacture recommendations, based on past experience, consumption rate
• Spares supplier list, lead time of spares, identification of critical & non-critical spares as per manufacturing recommendation & past experience
• Spares receipt & consumption registers.
• Identification of repetitive problem & analysis of the problem in 5W1H or 8D format
• Machine operation & its function
• Reading of electrical circuits & drawing + PLC program of any std make PLC
• Utility equipment’s list & its functions required for HSSL & element line & its distribution system
• Documents update like daily register of breakdowns, IATF, ISO 14001 etc.
• LOTO & PPE equipment, use of stacker for working at height above 4M etc.

• Should have excellent troubleshooting skills. 
• Should be able to execute preventive, predictive & shutdown maintenance programs of machines.
• Should be able to train & guide maintenance contract labors.
• Plan to complete PM schedule in stipulated time with proper tools & with available resource
• Identifying difference between normal & abnormal of say sound, vibration, surface temperature etc.
• Replacing or refilling of consumables in respective machines in stipulated time,
• Communication skills to get the correct part in min lead time at correct price, storage of spares in min available space,
• Identification of spares
• Solving problems in 8D format

• Work Order planning - MTS and MTO
  • Review of RM availability against daily Gap as per Finish goods Buffer Penetration Report.
  • Review of RM availability against MTO (Make to Order) order as per FF MTO (Spike Order) Report.
  • Release work order (priority wise) as per RM available.
  • Monitoring of RM and find out the RM shortages against daily gap/ plan.
  • Arrange shortage Raw Material from supplier against daily gap/ plan.
  • Follow up with supplier against daily trigger and MTO order.
  • Follow up with supplier against pending ASN (Advance Shipment Notice).
  • Give priority to store to unload the vehicle against critical materials required for production.
  • Need to be review RM is clear from QA or not after GRR.
  • Review inventory value report and give priority to QA to inspect and clear the materials required for production.
  • Give priority to dispatch team to dispatch the FG against customer (CAM) urgency.

Get the LR (Lorry Receipt) number, LR date and follow up of MIT (Material in Transit) materials with transporter of outside suppliers to avoid late receipt of RM with the help of Pending ASN report.

• Theory Of Constraints 
• Oracle planner related reports, BPR, DBM, CCR, Constraint management

Technical - Press, plastic, rubber, casting, machining 

• Communication Skill
• Leadership
• Problem solving 

• Design of Plastic Components To study project deliverable and requirements (Input study)
  Flow rate and restriction, vibration, space available, other unspecified VoC
• To design required components as per performance parameters
• To generate error free drawings
• Review the designs with Mfg team
• Attend trials as & when required
• Design standards for plastic parts
• Follow CCPM process for project completion.
• Leading the design and development process of plastic products from concept to production.
• Conducting feasibility studies and performing technical evaluations to ensure product functionality and manufacturability.
• Collaborating with cross-functional teams including industrial designers, mechanical engineers, and manufacturing experts to optimize product design and performance.
• Utilizing CAD software creo to create detailed product designs and engineering drawings.
• Conducting design reviews, prototyping, and testing to validate product performance and quality.
• Providing technical support and guidance throughout the product lifecycle, including troubleshooting issues during manufacturing and assembly.
• Staying updated on industry trends, materials, and manufacturing processes to drive innovation and continuous improvement.
• Adhering to project timelines, budget constraints, and quality standards to ensure successful project completion.
• Experience in tool design for plastic injection molding processes, including tooling selection, optimization, and troubleshooting.
• Strong knowledge of injection molding processes, materials selection, and manufacturing techniques.
• Utilizing Design for Manufacturability (DFM) and Design for Assembly (DFA) principles to optimize product designs for efficient production.

• Should have basic understanding of engine 
• Should have understanding on filtration product , design selection 
• Should have knowledge of plastic parts, mould design
• Should have knowledge of Pro-e, Auto Cad
• Should have knowledge of APQP/TS 16949
• Should know engineering system 
• Bachelor's degree in Mechanical Engineering, Plastics Engineering, or Diploma in IGTR related field.
• Proven experience in plastic product design, tool design and injection molding processes.
• Proficiency in CAD software and engineering analysis tools.
• Knowledge of quality tools: APQP/TS 16949
• Strong understanding of plastics materials, properties, and manufacturing processes.
• Demonstrated ability to lead cross-functional teams and effectively communicate technical concepts.
• Excellent problem-solving skills and attention to detail.
• Prior experience with project management and product lifecycle management (PLM) systems is preferred.
• Ability to thrive in a fast-paced, collaborative environment with a passion for innovation and continuous learning.

• Creo
• Pro-E (Mandatory)/ other 3D modelling software
• PLM

• Goal: Computational Fluid Dynamic Analysis of filtration components
• Understand the requirements from the design engineer.
• Make a strategy to solve the problem.
• Create a CFD model.
• Analyze the model using software and do a comparative study for various design options.
• Witness the product testing in Test Lab.
• Correlate simulation results with test data.

• Fluid mechanics
• Turbulence Theory
• Finite volume methodology
• Test procedures.

• CFD software ( Starccm+)
• CAD software (Creo)Ability to understand the problem.
• Creating correct FV mesh.
• Analysis capability.
• Innovative solutions.