Key Activities:

• Design and establish manufacturing process / assembly process which involves selection of equipment, Jigs and fixtures for Filtration product manufacturing.
• Design and manufacture SPM /JIGs and Fixtures through outside vendors using Low-cost automation and electronic controls. 
• Quality planning and Documentation of manufacturing/assembly processes. (PFD/FMEA/Control plan/WI SOP) 
• Manufacturing Feasibility study of new or modified product.
• Make manufacturing processes reliable and capable (Understanding of fool proofing/Process capability Cpk is must) by conducting PPAP
• Use VSM methodology for productivity improvement. 
• New product development as per Q/C/D requirement.
• Benchmarking of manufacturing processes worldwide for current mfg. processes & new projects 

Routine Activities:

• Quality planning for development of new products
• Resolution of quality and productivity problems
• Actions for capacity enhancement
• Correction on sudden failure
• SOP, SPEC Sheet and other document updation.
• P- tag resolution

• Process design, feasibility of product manufacturing, machine and accessory selection. Low cost automation.
• APQP, PPAP, FMEA,SPC, MSA , 6Sigma,Kaizen
• Manufacturing processes /assembly processes
• Concept generation for Tools & Fixture designing,(knowledge of  2D/3D design software will be added advantage) 
• Understand Low cost automation, PLC , sensors and other aids. 
• Line balancing, Understand value stream mapping
• Understand lean manufacturing with scale-up/down possibilities.
• Project management for NPD tasks

• Problem solving skill
• Analytical skill
• Communication skill
• Planning and Presentation
• Team Work

Establish capable and stable Processes within Customer tolerance time
•    To study and evaluate new process for same type of product/part
•    To design a new process
•    To plan and procure new equipment for newly designed process
•    To prepare layout for newly designed process
•    Monitoring the existing process for cost and stability
•    Identifying and monitoring critical controls of existing process for stability
•    Study and evaluation of new process for same type of product/work
•    Calculation of cost - capability of new process
•    Gathering information for stability of new process
•    Preparing templates for process selection
•    Preparing P Diagram / FMEA / Controls for new process
•    Development of new machine/ equipment / process as per control plan - with POKAYOKE
•    Evaluation of actual results against predicted
•    Fine tuning the process to achieve capability / stability.
•    Establish the process by following PPAP.
•    Monitoring the new process for cost and stability, develop alternate process
 

Reading of part drawing- Engineering drawings
•    Understanding of tolerances and dimensioning , fits
•    Basic knowledge of process required for producing filters
•    Basic knowledge of fixtures, materials  , cutting tools’
•    Knowledge about the industrial automation and controls.
•    TS 16949
•    PFMEA / Control plan, correlation, 
•    SPC
•    Heat treatment, surface treatment, leak testing 
•    Operations like blank, drawing, bending
•    Process automation, principles used
•    Assembly line setup for new machines

• Establish capable and stable Processes within Customer tolerance time
• To study and evaluate new process for same type of product/part.
• To design a new process
• Preparing P Diagram / FMEA / Controls for new process
• Control plan - with POKAYOKE

• Quality Planning for New Product Development: Checking feasibility, planning new process, planning tooling.
• Daily Monitoring of Lost time / analysis
• Daily Monitoring of line rejection / analysis
• Giving inputs to engineering in Design Review , Setting APQP procedures
• Planning , Procurement, installation and commissioning of new equipment and machine
• Establishing the capability of the new processes for new products
• Ensuring the capacity of in-house manufacturing to meet market demands
• Supporting the procurement and replenishment of the JIG & FIXTURE.
• Releasing SOP, Specification sheet for each process on the line
• Releasing time standard for production -  IE activity - VSM
• Development of process engineers to make them capable to handle CCPM project task , improvement activity independently
• Reviewing and Critically analyzing material flow during the processes and identification improvement scope to optimize it 
• Reviewing material handling systems to identify improvement scope 
• Reviewing line layout to identify non value added use of shop floor space, productivity improvement scope and scope of material flow improvement
• CCR review of manufacturing processes
• Review of existing processes to identify scope of productivity improvement, level one exploitation
• Review of actions decided for productivity improvement, line exploitation
• Review and update work instructions/SOP to ensure incorporations instructions related to human safety and product safety 
• Capturing and recording(in change management record) any change in existing product design, Process, tooling, raw material source and Filling Manufacturing change request
• Validating and recording changes through procedure mentioned in MCR
• Implement changes in manufacturing process and recording impact of manufacturing change in product quality, productivity,
• Updating affected process documents i.e. PFD, FMEA,CP, PPAP file affected due to manufacturing change
• Updating shop floor documents i.e. SOP, WI affected due to manufacturing change
• Auditing lines to ensure availability of latest WI,SOP at all manufacturing processes
• Review of FMEA/CP to ensure that all critical/major characteristics are incorporated.
  Review of FMEA/CP to check presence and effectiveness of monitoring mechanism for critical Characteristics
• Conduct process capability study for in process characteristics as per plan and updation of process capability plan
• Review process capability study data for final product characteristics
• Identification of improvement actions if capability study shown out of control data.
• Planning process improvement projects based on following data -
  COPQ/PPM/Quality Issues
  CQC
  VSM, Change Over/Set Up time
  BPR and CCR Reviews
  Productivity Improvement
  with aim to improve process efficiency and effectiveness
• Review and follow up actions of improvement project
• Develop people through regular reviews and PDs

• Awareness on manufacturing Processes of sheet metal work, Plastic moulding, tool manufacturing 
• Expert knowledge on mass production, Assembly processes & line automation.
• Quality system-APQP, PPAP, FMEA,n SPC, MSA , 6Sigma,Kaizen
• Process design, feasibility of product manufacturing, machine and accessory selection.
• Tools & Fixture designing , Auto Cad, workstation design, workshop technology processes.
• Understand layouts, flow, types, takt time, cycle Time & motion study, information flow,
  line balancing, Understand value stream mapping
• Understand lean manufacturing with scale-up/down possibilities.
• Process capability measurements and understanding variations

• Project Management
• Analytical Problem solving
• Communication skill
• Presentation skills
• Technical Problem solving
• Leadership qualities and self-motivated
• Teamwork
• Negotiation

• Should have working experience in Creo/ Pro-E & Auto CAD.
• Knowledge of project management through PLM software. Windchill (Preferred).

Good communication skills to articulate design ideas and coordinate project management activities with in and across different departments

• To establish a single point of contact
• Customer mapping
• Develop customer relationship across departments at all levels
• To address open issues of customers
• Lead NPD from inquiry to PPAP
• Respond CQC-2-2-2-2
• To lead Concept Design
• Interact with customer and understand pain areas /the need
• Make 2-3 design options as solution

• Hydraulic applications
• Basic Filtration theory
• FFPL Product knowledge
• Current Share of Business of a customer and current competitors
• Key contact list
• Generic issues of customers related to each department - delivery, quality, PPAP, VAVE, specific to Hydraulic filters.
• CCPM & Active 1,2,3,4 packets
• CQC 2-2-2-2 methodology,8D - format and each step
• Customer specific to Hydraulic applications.
• Technical Product Specification. (TDIF)

• Analytical - problem solving
• Design cost effective solution to address needs/pain of a customer
• Negotiation
• Listening, observing, asking right questions after observation

• Study project details, RFQ and other inputs to generate feasible and optimized design solution. Generate design concept as per inputs received.
• Create 3D model and 2D drawings as per design concept generated. 
• Design of components as per manufacturability (sheet metal and plastic components).
• Create and on time delivery of engineering documents for customer communication and approval.
• Conduct design feasibility review with respective departments.
• Conduct trials at plant, supplier end or at field to establish or validate design ideas.
• Study and use of engineering calculations & various design calculators to validate design.
• Understand need for FEA/ CFD analysis, prepare inputs for FEA/CFD analysis. Study of analysis results and accommodate necessary suggested improvements in design.
• Thoroughly understand and create design verification plan to validate the design.
• Should follow internal SOP to release engineering drawings, standard & BOM.
• Studying customer complaints, conducting root cause analysis of failure and to provide on time solutions to solve customer complaints.

• Should have worked on design of sheet metal components, and plastic molded (Injection and blow molding) parts & rubber parts
• Good knowledge on design considerations, advantages, and limitations of various Sheet metal operations process and plastic molding (Injection and blow molding) processes.
• Good knowledge on design considerations, its capabilities & limitations.
• Good understanding of basic mechanics of materials and fluid dynamics.
• Good understanding of GD&T, tolerance stack-up.
• Good knowledge of DFMEA, DFM, DFA.
• Awareness of international standards ISO, ASTM, ASME etc.
• Knowledge of engine, gensets and its components / systems etc. is preferred.
• Should have good proficiency & knowledge of part modeling, assembly modeling and drawing detailing through 3D CAD modeling software.
• Understanding on engineering release processes, engineering change management, document release and control process through PLM.
• Basic understanding of filter working & design is advantage. 
• Working experience in CAD software integrated with PLM is advantage. Should have knowledge of APQP documentation.

• Should have working experience in Creo/ Pro-E & Auto CAD.
• Knowledge of project management through PLM software. Windchill (Preferred).

Good communication skills to articulate design ideas and coordinate project management activities with in and across different departments. 

1. Develop and maintain cost accounting system based on the organization requirements.
2. Produce periodical i.e. weekly, bi-weekly production and variance reports. 
3. Review and analyze standard/budgeted costs and actual costs for variances and prepare reports. 
4. Periodical review of the Bill of Materials (BOM’s) with actual costs. 
5. Prepare monthly gross margin and variable cost format analysis by customer, product group and part numbers. 
6. Analyze changes in product design, raw materials, manufacturing methods, or services to determine effects on costs. 
7. Study and collect data to determine costs of business activities such as raw material purchases, inventory, labor and power consumption.
8. Prepare periodic review of inventory regarding obsolete, excess inventory, inventory turnover ratio etc. 
9. Assist in month-end and year-end closing by analyzing inventory and preparing supplemental reports as needed. 
10. Work on special projects as required.

1. Proficiency in Excel, experience in manipulating large databases a plus.

2. Significant hands-on experience using an integrated ERP system. Experience of working on Oracle R12 would be added advantage 

3. Solid understanding of manufacturing operations, inventory and cost accounting 

4. Understanding of Ind AS as it applies to a manufacturing environment is desirable. 

5. Strong analytical, communication, organizational, and problem solving skills.

 6. Extraordinary interpersonal skills to work in conjunction with other departments. 

7. Must be a team player who also works well independently. 

8. Must be able to analyze data, draw conclusions, interpret results, and make recommendations

Core Costing, Standard vs actual cost, BOM, periodic review, variance analysis

Client Management:
? Identify potential clients and develop a client portfolio.
? Build and maintain strong relationships with current and prospective customers.
? Understand their specific requirements and challenges faced by customers and propose tailor-made solutions from our product/service offerings.
? Map all the filtration requirements of each client and maintain data base.
? Address customer queries, concerns, and issues promptly and professionally.
Sales and Business Development:
? Generate leads and prospect for new business opportunities with Food & Beverage & Pharma business segment.
? Develop and implement strategic plan to achieve the business objective and revenue goals.
? Present and promote the company’s range of products effectively to institutional customers.
Product Knowledge:
? Maintain in-depth understanding of the company’s product range and communicate the advantages and benefits to institutional customers.
? Stay updated on industry trends and competitor products to offer informed recommendations to customers.

? Maintain in-depth understanding of the company’s product range and communicate the advantages and benefits to institutional customers.
? Stay updated on industry trends and competitor products to offer informed recommendations to customers.

? Strong Problem-Solving abilities and customer-centric approach,
? Self-motivated and goal oriented
? Ability to work independently and as part of a team.
? Excellent communication and presentations Skills, Good Listener and communication in Hindi, English & Local Language
? Ethical and professional conduct at all times.

• Ensures that the customer gives the slot for training.
• Explain Do's & Don’t' to the actual user.
• Conduct frequent tests on-sites for promotion.
• Identifying and selection of distributor where the DEF stations can be installed.
• Meet the distributors and their customers to generate the demand of the DEF pump.
• Post-installation ensures the regular maintenance and replenishment.
• Area must be near to the DEF plant.
• Identifying the transporter with more than 50 vehicles with SCR system.
• Gives the offer for IBC.

• TOC -BPR , DBM, CCR ,  Constraint management - Exploitation and 5- focusing Step.
• Process - Time Management.
• Technical - Knowledge of DEF , How to read test data.
• Buy in Process.
• Customer mapping.
• Data Management.

• Presentations Skills, 
• Problem Solving, 
• Good Listener, 
• MS Office-Excel, PowerPoint,
• Team Spirit, 
• Good PR, 
• Good communication in Hindi, English and Local language .

1. Daily reports pulling from Oracle ERP and report preparation in required formats.

2. Communication of reports to concern team.

3. Graphical presentation of each reports and finding the gap between actual and required.

4. Preparation of power point presentation for management review

5. Maintaining effective record keeping, organizing files to collect information for future use.

1. Advance excels

       2. Oracle ERP

       3. MIS preparation

1. Expertise in Excel

        2. Data Management

         3. Data Analysis

• Feasibility review of parts
• Stagewise process design for injection & blow molding process
• Manufacturing lead time and cost estimation for injection & blow molds
• Prepare Quality plan for product development
• Approval of injection & mold design (back up calculations to meet the part dimensions, mold construction, molding machine selection)
• Manufacturing of tool / fixture / inspection gauge
• Track the project progress for mold development
• Part optimization planning
• Conduct stage wise PPAP
• Continual improvements in processes to improve upon Quality, cost & delivery

• Injection & blow molded part design review
• Various plastic raw materials and its processing requirements
• Conceptualize tool design (2 plate mold, 3 plate molds, HRS systems, various gating considerations, insert molding, sliders, cams, 2 stage ejector systems)
• Injection & blow molding Process understanding (part wall thickness, drafts etc.)
• Process flow for injection & blow molded parts
• Process flow diagram (PFD)
• Major elements contributing to tool making lead time, its manufacturing processes
• Costing of tool elements & mold manufacturing processes
• Understanding flow simulation reports and its use for concept design
• PEMEA
• Types of molds, mold construction
• Tonnage calculation; molding machine selection
• Cycle time estimation
• Raw material processing conditions & limitations
• Mold design Checklist
• Manufacturing process for molds, machining elements, heat treatment.
• Mold assembly
• Mold Inspection & approval
• Prepare detail mold manufacturing plan
• Periodic review and update the progress
• Mold inspection at various stages of manufacturing
• Mold tryout and troubleshooting
• Injection & blow molding process parameter understanding
• Review of part inspection reports and plan for optimization
• Review assembly feedback, corelate with the part dimensions and action plan for improvements
• Awareness of IATF system
• Quality documents – APQP, FMEA, PPAP, SPC, MSA
• Problem solving techniques
• SPC
• TGR, TGW

• Use of process understanding to develop parts of expected quality with min cost & min time to develop the part
• Use of process understanding for process design
• Use of the toolmaking process steps for time and cost estimation
• Use product and process knowledge to build P FMEA for mold and molding process
• Use of knowledge to make molds to produce expected quality of parts
• To make product defect free
• To ensure project completion with the agreed due dates
• To ensure project completion with the agreed due dates
• PPAP approval for the parts under development
• Understand
• Data Collection,
• Observations,
• Patterns through observations

• Feasibility review of parts.
• Stagewise process design for stamping process.
• Prepare Quality plan of the product to be developed.
• Approve the Tool design
• Back up calculations to meet the product dimensions, Tool construction
• Manufacturing of tool / Fixture / Gauges concept.
• Track the projects for progress of tooling development.
• Conduct stage wise PPAP at component manufacturer.
  Review process costing & give inputs to costing team.
• Continual improvements in processes to improve upon Quality , cost , delivery

• Tool assembly.
• Tool inspection and approval.
• Project Management
• Review the tool /Part progress with supplier (Active task management)
• Tool inspection review along with suppliers.
• Tool tryout and trouble shooting.
• IATF 1649 System knowledge
• Quality Documents - APQP, PPAP, FMEA, SPC, MSA
• Process understanding
• Draw, forming processes
• Machining processes
• Coating processes
• Fabrication
• Problem solving techniques
• 7 step problem solving
• 8 D
• 6 Sigma

• Identification of failure mode / design errors.
• Use of process understanding to develop parts of expected quality with min cost & min time to develop the part
• Use of product and process knowledge to build the P FMEA for Tool & Process.
• Use of knowledge to make tooling to produce expected quality product with inbuilt pokayoke, rapid detection systems
• Use of process understanding to make product defect free.
• To ensure project completion happens within customer due date time.
• Stage wise PPAP, Implementation of IATF 16949,
• Identify patterns (pattern recognition), Maintain a database.
• To facilitate cost negotiations with suppliers.
• Understand
• -Data Collection
• -Observations
• -Patterns through observations.

In bound logistic management
Effective milk run
Reduce the loses in logistics
Optimize in bound logistic
 

Logistic management
latest logistic techniques
Logistic Optimization
Millk run
Transportation rate evaluation 
Oracle, Advance excel 
Data Management
Logistic dash-board.
 

Communication Skill
Leadership, interpersonal relation
Problem solving 
Analytic
Auditing
 

• Work Order planning - MTS and MTO
  • Review of RM availability against daily Gap as per Finish goods Buffer Penetration Report.
  • Review of RM availability against MTO (Make to Order) order as per FF MTO (Spike Order) Report.
  • Release work order (priority wise) as per RM available.
  • Monitoring of RM and find out the RM shortages against daily gap/ plan.
  • Arrange shortage Raw Material from supplier against daily gap/ plan.
  • Follow up with supplier against daily trigger and MTO order.
  • Follow up with supplier against pending ASN (Advance Shipment Notice).
  • Give priority to store to unload the vehicle against critical materials required for production.
  • Need to be review RM is clear from QA or not after GRR.
  • Review inventory value report and give priority to QA to inspect and clear the materials required for production.
  • Give priority to dispatch team to dispatch the FG against customer (CAM) urgency.

Get the LR (Lorry Receipt) number, LR date and follow up of MIT (Material in Transit) materials with transporter of outside suppliers to avoid late receipt of RM with the help of Pending ASN report.

• Theory Of Constraints 
• Oracle planner related reports, BPR, DBM, CCR, Constraint management

Technical - Press, plastic, rubber, casting, machining 

• Communication Skill
• Leadership
• Problem solving 

• Design of Plastic Components To study project deliverable and requirements (Input study)
  Flow rate and restriction, vibration, space available, other unspecified VoC
• To design required components as per performance parameters
• To generate error free drawings
• Review the designs with Mfg team
• Attend trials as & when required
• Design standards for plastic parts
• Follow CCPM process for project completion.
• Leading the design and development process of plastic products from concept to production.
• Conducting feasibility studies and performing technical evaluations to ensure product functionality and manufacturability.
• Collaborating with cross-functional teams including industrial designers, mechanical engineers, and manufacturing experts to optimize product design and performance.
• Utilizing CAD software creo to create detailed product designs and engineering drawings.
• Conducting design reviews, prototyping, and testing to validate product performance and quality.
• Providing technical support and guidance throughout the product lifecycle, including troubleshooting issues during manufacturing and assembly.
• Staying updated on industry trends, materials, and manufacturing processes to drive innovation and continuous improvement.
• Adhering to project timelines, budget constraints, and quality standards to ensure successful project completion.
• Experience in tool design for plastic injection molding processes, including tooling selection, optimization, and troubleshooting.
• Strong knowledge of injection molding processes, materials selection, and manufacturing techniques.
• Utilizing Design for Manufacturability (DFM) and Design for Assembly (DFA) principles to optimize product designs for efficient production.

• Should have basic understanding of engine 
• Should have understanding on filtration product , design selection 
• Should have knowledge of plastic parts, mould design
• Should have knowledge of Pro-e, Auto Cad
• Should have knowledge of APQP/TS 16949
• Should know engineering system 
• Bachelor's degree in Mechanical Engineering, Plastics Engineering, or Diploma in IGTR related field.
• Proven experience in plastic product design, tool design and injection molding processes.
• Proficiency in CAD software and engineering analysis tools.
• Knowledge of quality tools: APQP/TS 16949
• Strong understanding of plastics materials, properties, and manufacturing processes.
• Demonstrated ability to lead cross-functional teams and effectively communicate technical concepts.
• Excellent problem-solving skills and attention to detail.
• Prior experience with project management and product lifecycle management (PLM) systems is preferred.
• Ability to thrive in a fast-paced, collaborative environment with a passion for innovation and continuous learning.

• Creo
• Pro-E (Mandatory)/ other 3D modelling software
• PLM